SCOPE:
The work consists of furnishing all materials,labor and equipment necessary to
install Metal-Edge Tongue and Groove precast concrete plank as shown on the
drawings and in accordance with the following specifications:
MATERIALS:
All roof deck and floors shall be of Metal-Edge Tongue & Groove Plank
manufactured by MidCon Products, Inc., Hortonville, Wisconsin. The plank shall
be made of lightweight insulating concrete adequately reinforced with galvanized
welded wire mesh. The compressive strength of the concrete shall be 1500 psi
when tested at 28 days. Edging shall be a tongue and groove section made of 22
ga., prefinished, cold-rolled, galvanized steel. Finish shall be smooth on one
face and standard Realite® acoustical finish on the exposed face. Under special
conditions, when specified, denser concrete shall be used. In critically moist
environments, stainless steel metal edging shall be used.
SHOP DRAWINGS:
When required, shop drawings based on the structural layout shall be submitted
by the plank manufacturer for approval before proceeding with the manufacture of
the plank.
INSTALLATION:
The installation of the plank shall be performed in a workman like manner and in
accordance with the manufacturer’s recommendations. Attachment to the
supporting member shall be one of the following, or as recommended by the
manufacturer:
-
Steel, concrete or wood supporting member-
- One
galvanized purlin clip nailed to the plank edge at each support.
- Use
one self-drilling galvanized metal fastener through each plank at each
support.
- Weld
leading metal edge to structural support with a fillet weld using a minimum
of one inch of weld per plank. Welding voltage to be set so as to minimize
burning through the metal edge.
- For
applications with pitches greater than 30°,
plank must be welded or thrust angles must be used in conjunction with
standard attachment.
For other applications, contact manufacturer for
recommendation.
Installation shall begin at a building corner, plank placed
with smooth side up and groove edge leading. Plank should be installed across
roof supports with ends staggered a minimum of 24”. The first row of plank
shall start with a plank having a minimum of two structural supports. All plank
must have at least one structural support. At building perimeter, ridge, and
valley all plank ends and edges without metal edging must occur over continuous
support.
Tongue and groove sides and ends of all plank shall be
firmly mated to form tightly closed joints when viewed from above the plank
surface. Finished deck shall provide a smooth surface ready for roofing
application.
Holes: All holes shall be site cut and shall be centered
between the metal edges. For any openings greater than 12” on any dimension,
suitable framing angles should be utilized.
STORING: For
exterior storage, plank should be stacked on edge with a minimum of 3” between
stacks and 3” from the ground.
RELATED WORK OF
OTHER SECTIONS:
Built-up roofing may be applied by nailing dry roofing felt as per roofing
specifications for wood decks. If base felts or insulation is nailed to the
plank, nails should be driven at an angle. A galvanized roofing nail which will
provide a minimum of 1-1/2” of bury in the concrete plank shall be used. Where
the material to be attached requires substantial pullout forces, a Buildex
Tapcon® fastener should be used.
Cants, curbs, saddles and deck openings, framing shall be
provided by others,
Bearing surfaces of supporting members shall be kept free and clear of
bolts, rivets, bridging and any other obstruction s that would interfere
with proper seating of precast T & G plank.
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